Podcast- From CAD to Smart Pumps: Glen Powell’s Journey in Engineering

Hydro’s Glen Powell joined Empowering Industry’s Charli Matthews Carruth about his career at Hydro, spanning reliability engineering, pump testing, condition monitoring and global engineering.

Throughout the conversation, Glen discusses how wireless condition monitoring is changing equipment reliability, how Hydro’s test lab is being used to evaluate smart pump technologies and energy efficiency, and why transferring industry knowledge to the next generation is so important. He also shares advice for engineers entering the industry, including the value of curiosity, ambition, relationships and integrity.

You can listen to the podcast here or browse all of Empowering Industry’s podcasts here.

Want to expand your knowledge? Read our case studies focused on Hydro’s work in troubleshooting and reliability improvements.

Podcast- Firefighting is not a Maintenance Strategy

Hydro’s Robert McCowan and Ares Panagoulias joined Plant Services’ chief editor Tom Wilk to talk about how condition monitoring is key to helping turn data into action and closing the feedback loop between workers and systems.

Key Takeaways

  • Define goals, roles, and critical assets before deploying sensors to avoid data overload and improve program success.
  • AI can enhance condition monitoring, but human expertise is still needed to add context and validate recommendations.
  • Dashboards should guide technicians to issues, not replace hands-on equipment inspections and operational awareness.
  • Predictive maintenance delivers ROI only when data-driven insights lead to timely maintenance actions and follow-through.

You can listen to the podcast below or browse all of Plant Services’ Great Question podcasts here.

Want to expand your knowledge? Explore Plant Services magazine or read our case studies focused on Hydro’s work in troubleshooting and vibration analysis.

Podcast- Mastering Advanced Vibration Techniques: From Modal Analysis to Motion Amplification

Hydro’s Glen Powell joined Plant Services’ chief editor Tom Wilk to talk about the evolving challenges of workforce development in the maintenance and reliability space. The conversation also touches on the role of emerging technologies like AI in reliability workflows and dives deep into vibration analysis, including its limitations and advanced applications for diagnosing issues like resonance.

Key Takeaways

  • Formal training alone isn’t enough—intentional, hands-on experience accelerates workforce readiness.
  • Bridging generational gaps requires clear career paths and trust in leadership follow-through.
  • AI tools should support, not replace, critical thinking and field expertise on the plant floor.
  • Modal analysis and motion amplification are powerful tools to diagnose and fix elusive resonance issues in aging equipment.

You can listen to the podcast below or browse all of Plant Services’ Great Question podcasts here.

Want to expand your knowledge? Explore Plant Services magazine or read our case studies focused on Hydro’s work in troubleshooting and vibration analysis.

Case Study- Solving Vibration Issues in Vertical Pumps

Vertical pumps are especially susceptible to minor conditions that can result in elevated vibration amplitudes. The vertically suspended design and long stationary element lengths often combine into natural frequencies that are near forcing frequencies, such as running speed or even sub-synchronous faults. The complexity of these issues makes it difficult to diagnose and resolve persistent vibration issues with the type of data that is routinely available to the end users.

In-depth field testing paired with computational analysis provides a clear path to both an accurate diagnosis and a solution that has a high likelihood of success. The effectiveness of this methodology was proven for a Gulf Coast midstream company who was experiencing high vibration with their vertical freshwater pumps. By applying advanced field diagnostics, the end user was able to understand the underlying causes of the vibration and evaluate possible solutions in a theoretical environment prior to implementing them in the field.

Read the full case study, published in the May 2025 edition of Pumps & Systems magazine, here.

Read more case studies on vibration analysis and the work completed by Hydro Reliability Services here.