Hydro Parts Solutions Announces New Purpose-Built Facility 

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For Release 8:00 AM
Wednesday, December 27, 2023 

Hydro Parts Solutions Announces New Purpose-Built Facility 

Hydro’s newest expansion in Texas is a purpose-built facility with reverse engineering capabilities and greater ability to provide both cast and machined parts. 

Nederland, TX. — Wednesday, December 27, 2023 — Hydro Parts Solutions (HPS), a subsidiary of Hydro, Inc., opened the doors of its new Nederland facility in June 2023. HPS announced immediate availability to support customers with emergency part solutions. Using their extensive experience in reverse engineering and casting technology, HPS manufactures high quality parts, including difficult-to-source or obsolete components. The combination of in-house expertise and partnerships with local foundries allows them to provide industry-leading lead times, maintain strict quality control, and produce all parts in the USA. 

Embracing technology at every step, HPS offers casting simulations, CNC aluminum, investment, and 3D printed patterns, bleeding edge reverse engineering techniques, and a post-machining equivalency analysis. This commitment to advanced technology, stringent tolerances, and rigorous process documentation ensures that the parts they provide customers with are accurate and consistent. 

“Being conveniently located so close to the Golden Triangle, we have a great advantage with local partnerships and proximity to materials,” said Travis Puente, Operations Manager at HPS, “and the foundries we’ve partnered with, we’ve thoroughly qualified for quality and efficiency.” 

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For more information, press only: 

PR Contact Name: Laura Oppermann
Email: loppermann@hydroinc.com
Website: https://hydroinc.com/parts-solutions/

Podcast: The Coolest in Pump Testing and Condition Monitoring

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We agree with Empowering Pumps, pump testing and condition monitoring are the coolest!

Listen to the latest Empowering Industry podcast, where Charli Matthews chats with our Director of Condition Monitoring and Test Lab, Ares Panagoulias, about his history with the Hydro Test Lab, how he got pulled into the world of pumps, and the new innovations he is heading with our Centaur condition monitoring division.

Watch to the interview below, or listen to the podcast here.

Learn more about the Centaur condition monitoring solution and and Hydro’s Performance Test Lab.

Podcast: Solutions Spotlight with Ares Panagoulias

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Ever wondered how to better understand equipment health but struggled with climbing the mountain of data available to come up with actionable information?

Listen to the latest podcast from Chemical Processing magazine, where our Director of Condition Monitoring and the Test Lab, Ares Panagoulias, talks about how to avoid data overload while still becoming more predictive in your asset management strategies.

Listen to the podcast below, or read the interview here.

Learn more about the Centaur condition monitoring solution and read some case studies of successful implementations of condition monitoring.

State of the Art Parts- Rerated Impeller

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Hydro Parts Solutions recently manufactured three impellers for a rerate project being developed through Hydro’s Rocky Mountain service center in Denver, CO. Hydro Global Engineering determined the new hydraulic design for the rerated pump, which required modifications to the casing and new impellers.

 

The end user chose to have the new impellers manufactured out of CA6NM using investment casting, which provides a smoother surface finish to slightly increase the impeller efficiency. Hydro Parts Solutions drove the project from casting package design through final machining, with the impellers being cast and finish-machined within 6 weeks.

The new pump design was successfully tested at Hydro’s performance test lab, validating the new hydraulics. The custom performance will help the midstream end user achieve their desired system flow with maximum reliability and minimum energy usage.

Explore Hydro Parts Solutions’ design process in this video case study.

Hydraulic Rerate Proven in Performance Test Lab

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Custom Hydraulics for the Midstream Market

This summer, Hydro completed a hydraulic rerate project for a major US midstream pipeline. The project was completed through Hydro South, Hydro’s southeastern US service center in Alpharetta, Georgia. The project was completed with testing support from the Hydro Performance Test Lab, Hydro’s 5000 HP test facility located in Chicago, IL, with engineering direction from Hydro Global Engineering, based in Manchester, UK.

The pipeline originally used two booster pumps and the use of a Drag Reducing Agent (DRA) to achieve the desired flow rate. To increase the overall flow capacity of the line and remove the need for the DRA, the end user specified a pump to be added to the system downstream of the booster pumps.

The pump performance specifications were developed by system engineers and communicated to Hydro. The pump’s original design condition was modified to provide the necessary differential pressure required for the desired flow rate – for today and in the future. This will be achieved without the use of DRA or with little added to the system.

Hydro modified an existing pump casing provided by the pipeline and designed new impellers to meet the specific hydraulic performance requirements. Using computational fluid dynamics and advanced modeling, the new impellers were manufactured and installed by Hydro, then sent to Hydro’s test facility for hydraulic performance testing.

To provide an exact performance match, a larger impeller diameter size was selected for the first test and subsequently trimmed to meet performance within API 610 tolerances. Along with the hydraulic performance test, the mechanical integrity of the pump was measured with a vibration test, mechanical resonance test, and a bearing housing temperature stabilization test. All this information validates the quality of the rebuild and ensures a reliable machine.

The pipeline has a limited ‘budget’ of DRA concentration allowed pipeline wide. This concentration is measured in part per million (ppm). By adding the hydraulically rerated pump to the branch line, the DRA ppm budget can be allocated elsewhere in the pipeline. This will add efficiency and increase overall throughput.

Hydro is very fortunate to support critical industries like midstream pipelines in ensuring safe, reliable, and cost-effective pumps and rotating equipment.

Learn more about Hydro’s Performance Test Lab and Engineering Services