Empowering Pumps Maintenance & Reliability Summit

Join Hydro’s Bob Jennings for Empowering Pumps‘ Maintenance and Reliability Summit. Bob will be speaking at 11am CDT on Winning the Trifecta of Efficiency, Reliability, & Sustainability.

This presentation focuses on the technological advancements that have been made in recent years regarding data capturing, impeller redesign, impeller casting, CNC manufacturing (i.e., 5-axis milling), and acceptance testing.

It showcases the fact that technology is advancing so rapidly that processes that we used 5-10 years ago have become obsolete. Remedies which were cost prohibitive 10 years ago can now be readily and economically achieved. The pump repair industry has moved from product-based processes remedies to solution-based processes.

Combined, these result in meaningful energy reduction, improved equipment reliability and sustainability, while assisting the end user improve ESG scores through quantifiable reporting.

VIATC 2024: Vibration Institute Annual Training Conference

Join Hydro at the Vibration Institute Annual Training Conference on August 7-9, 2024. Visit us at Booth 300 at the exposition to talk with Hydro Reliability Services’ Kyle Bowlin about strategies for troubleshooting vibration problems, new technologies, and effective approaches to system analysis.

This year’s VIATC will be held in Covington, KY. Learn more about the event here.

Innovative Vertical Pump Sealing Solutions

Posted on April 10, 2024

Upgrade in Action: HydroSeal

Vertical pumps have reliability and maintenance considerations unique to their design and application. One of these considerations is the pump seal design. Many vertical pumps rely on packing in lieu of mechanical seals. While it is a less sophisticated design, packing has benefits for vertical pumps, including greater ability to handle fluid with particulates, less sensitivity to misalignment, and greater stiffness and damping provided at the seal location. However, packing also has multiple disadvantages, foremost of which is the need to continuously adjust the packing gland to maintain the desired leakage rate and the requirement that some fluid must leak to the atmosphere. The cost associated with replacing worn components in the packing area is another notable drawback.

In cases where any of the disadvantages associated with packing or a mechanical seal noticeably impact reliability or the cost of operation, upgrading to a seal casing design is an attractive alternative. This is the decision that a pulp and paper mill in the Southeastern US made when experiencing reliability and environmental concerns in their River Water pump system. Faced with the need to install a new sealing device, they decided that the ability to avoid aboveground leakage and eliminate time-consuming periodic maintenance justified the investment in a vertical pump seal casing.

Read the full case study in World Pumps March/April 2024 edition.

Learn more about Hydro’s Hydro South service center and Hydro’s Engineering Services.

Navigating Resonance Challenges

Posted on March 22, 2024

A Case Study in Diagnostic Testing and Innovative Solutions

Some services are inherently difficult due to factors such as fluid quality or multiple disparate operating points. These factors are an inherent part of the process and cannot be changed to improve reliability. Harsh applications can be a costly prospect, both in overhaul costs and in the time and labor required for frequent servicing. Many times we become caught in the perception that there is no improvement to be had for these services. A short mean-time-between-failures (MTBF) becomes routine and expected, and maintenance activities and parts procurement are built around this expectation.

When equipment is sent out for refurbishment, the expectation is that mechanical and hydraulic performance upon reinstallation will be better than what was experienced in the worn condition. This assumption holds true in most cases; however, sometimes unexpected behavior can occur after a pump is remanufactured and reinstalled. While it is easy to jump to the conclusion that these performance changes were caused by errors made during the repair or installation of the equipment, sometimes the problem is more complex and related to latent weaknesses in the design that had lain dormant until refurbishment.

This scenario was experienced by a power utility in the Southeastern US when they ran into significant vibration increases after one of their boiler feed pumps was refurbished by a local repair shop. Concerned by the level of vibration, the utility reached out to Hydro South, who have extensive experience in this application and model. From there, Hydro Reliability Services was called on to collect data on the problematic equipment and use advanced modeling tools to understand the nature of the vibration. The field testing and analysis revealed that pump had been operating with a very small margin between a structural resonance and one of the pump forcing frequencies. Armed with this information, solutions were developed to increase this margin and return to stable operation.

Read the full case study in Pumps & Systems March 2024 edition.

Learn more about Hydro Reliability Services and how they support field testing, vibration troubleshooting, and advanced system studies.

Wednesday Webinar: Defeating Pump Killers

Join us for our April Wednesday Webinar on methods for defeating pump killers and achieving reliable, efficient operation. Instructor Gary Dyson dives deep into the world of “pump killers.” You’ll gain invaluable insights into the root causes behind these issues and, most importantly, discover practical solutions to enhance your pump operation.