Podcast- Firefighting is not a Maintenance Strategy

Hydro’s Robert McCowan and Ares Panagoulias joined Plant Services’ chief editor Tom Wilk to talk about how condition monitoring is key to helping turn data into action and closing the feedback loop between workers and systems.

Key Takeaways

  • Define goals, roles, and critical assets before deploying sensors to avoid data overload and improve program success.
  • AI can enhance condition monitoring, but human expertise is still needed to add context and validate recommendations.
  • Dashboards should guide technicians to issues, not replace hands-on equipment inspections and operational awareness.
  • Predictive maintenance delivers ROI only when data-driven insights lead to timely maintenance actions and follow-through.

You can listen to the podcast below or browse all of Plant Services’ Great Question podcasts here.

Want to expand your knowledge? Explore Plant Services magazine or read our case studies focused on Hydro’s work in troubleshooting and vibration analysis.

Podcast- Mastering Advanced Vibration Techniques: From Modal Analysis to Motion Amplification

Hydro’s Glen Powell joined Plant Services’ chief editor Tom Wilk to talk about the evolving challenges of workforce development in the maintenance and reliability space. The conversation also touches on the role of emerging technologies like AI in reliability workflows and dives deep into vibration analysis, including its limitations and advanced applications for diagnosing issues like resonance.

Key Takeaways

  • Formal training alone isn’t enough—intentional, hands-on experience accelerates workforce readiness.
  • Bridging generational gaps requires clear career paths and trust in leadership follow-through.
  • AI tools should support, not replace, critical thinking and field expertise on the plant floor.
  • Modal analysis and motion amplification are powerful tools to diagnose and fix elusive resonance issues in aging equipment.

You can listen to the podcast below or browse all of Plant Services’ Great Question podcasts here.

Want to expand your knowledge? Explore Plant Services magazine or read our case studies focused on Hydro’s work in troubleshooting and vibration analysis.