Empowering Pumps Maintenance & Reliability Summit

Join Hydro’s Bob Jennings for Empowering Pumps‘ Maintenance and Reliability Summit. Bob will be speaking at 11am CDT on Winning the Trifecta of Efficiency, Reliability, & Sustainability.

This presentation focuses on the technological advancements that have been made in recent years regarding data capturing, impeller redesign, impeller casting, CNC manufacturing (i.e., 5-axis milling), and acceptance testing.

It showcases the fact that technology is advancing so rapidly that processes that we used 5-10 years ago have become obsolete. Remedies which were cost prohibitive 10 years ago can now be readily and economically achieved. The pump repair industry has moved from product-based processes remedies to solution-based processes.

Combined, these result in meaningful energy reduction, improved equipment reliability and sustainability, while assisting the end user improve ESG scores through quantifiable reporting.

Wednesday Webinar: Defeating Pump Killers

Join us for our April Wednesday Webinar on methods for defeating pump killers and achieving reliable, efficient operation. Instructor Gary Dyson dives deep into the world of “pump killers.” You’ll gain invaluable insights into the root causes behind these issues and, most importantly, discover practical solutions to enhance your pump operation.

Wednesday Webinar- Pump Curves & Energy Optimization

In this month’s webinar, instructor Bob Jennings discusses pump curves and how to optimize pumps to their system to achieve energy savings.

Webinar: Mastering Pump Efficiency: Defeating Pump Killers for Reliable Operation and Energy Savings

Join Hydro’s Dr. Gary Dyson in learning about increasing reliability and reducing energy usage in this webinar hosted by Chemical Processing magazine.

This webinar will provide an overview of some of the most common “pump killers,” including the fundamentals behind the problem and what can be done to improve operation. Focus areas include NPSH and cavitation, the effect of operating at low flows, and abrasion and erosion. Each failure mode will be reviewed with an eye to improving reliability and saving energy. A case study will provide practical application of the material as it highlights a project that improved pump performance, reduced energy usage, and obtained reliable operation for a “bad actor” cooling water pump at a chemical plant.

System Optimization

Posted on June 26, 2023

Boost Energy Efficiency and Accelerate Savings

It’s estimated that 85% of pumps are not optimized to their systems, costing end users both efficiency and reliability. To achieve operational excellence and reduce environmental impact, assessing and improving our systems is essential.

There is a lot of focus on buying new equipment with a higher energy efficiency rating. In reality, the efficiency gains available in optimizing efficiency within the pump design is usually dwarfed by the energy savings available by optimizing the way the pump operates within its system. Not only does optimizing a pump to its system result in a reduction in energy usage, it allows the pump to operate at its best efficiency point (BEP), where reliability is the greatest.

With today’s technology, optimizing a pumping system is achievable with less cost and a greater return on investment. Advancements in testing capabilities and analytical modeling help us to better understand and predict how fluid moves through a system, allowing us to identify more opportunities for improvement. These technologies also eliminate the uncertainty of planned modifications by assessing their effectiveness in a virtual environment.

When optimizing a pump to its system, it’s important to have a holistic mindset- looking beyond the pump boundaries, considering both mechanical and hydraulic performance, and understanding that system operation is affected as much by the people who operate it as it is the physical system itself. What tools are useful to have in your toolbox when approaching a system optimization project?

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