Lecture: Energy and Reliability Savings on Pump Equipment- A Comprehensive Approach

Join Hydro at the Turbo Pump Symposia as we co-present with Petroleum Development Oman on how energy and reliability savings can be achieved on pump equipment.

Presentation authors include Dr. Gary Dyson and Freddy Lineros of Hydro, Inc and Paul Willcox of Petroleum Development Oman.

The presentation will be held from 2:00pm to 2:45pm on Wednesday, August 21, 2024 in Room 370A.

Lecture Focus:

The costs associated with operating and maintaining an extensive fleet of oil pumping equipment are significant. The equipment consumes a large amount of power, it operates in harsh conditions and the production requirements mean that reliability is important. The equipment is responsible for large amounts of oil revenue that is essential to the Oman economy.

The combination of these aspects means that there is a great opportunity to minimize the cost of oil production and maximize oil production by ensuring equipment is exactly matched to the demand.

Further to this, there is also the environmental impact of the CO2 generated by the power needed to operate the equipment. As the leading energy producer in Oman, Petroleum Development Oman (PDO) has refreshed its strategy, so it is suited to a dynamic energy landscape with a new focus on creating value, driving sustainability and advancing renewable energy initiatives while expanding their presence in the oil and gas sector. Environmental sustainability is therefore of the utmost importance to PDO and the reduction in CO2 emissions based on reduction of consumed power is significant both environmentally and from a cost standpoint.

The philosophy employed by PDO for reducing emissions and modifying equipment for power saving, operational availability and reliability is outlined in this presentation along with illustrating how the system-based approach has led to major cost savings.

Two examples of modifications made to high energy pumping equipment to reduce the power consumption are outlined, alongside the associated technical challenges. The approach considers the operating regimes, the pump system interaction and the long-term operating requirements of the equipment. These requirements flow into the design process to re-rate the equipment with new hydraulics performance and impellers designed using CFD to match the system and operational requirements. The design process not only considers hydraulic performance but also uses the time dependent nature of the flow to evaluate changes in vibration caused by the modified designs.

Reliability of the equipment is also considered as the pump operating regime moves close to BEP at all conditions.

Vertical Pump Fundamentals In-Person Seminar (Houston, TX)

The Vertical Pumps seminar is a 1-day course that will delve into key topics related to vertical turbine pumps, making them easy to understand. This seminar is perfect for you anyone interested in learning more about vertical pumps, including engineers, technicians, maintenance personnel, and plant operators.

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This course is for you if:

  • You are looking for accredited (FREE) training hours
  • Earn CEU and PDH hours TX & LA
  • You work in the Pump Industry and want to improve reliability and lifecycle costs of your critical operating equipment
  • You are looking for interactive, in-person training
  • You are looking for a FUN and EDUCATIONAL course taught by our accredited instructors

Capability Spotlight: Hydro University

Hydro University was developed with a mission of ensuring that pump users around the world have access to the knowledge required to optimize industrial operations and reduce pump lifecycle costs. By imparting technical skills, pump knowledge, and troubleshooting methodologies, we help our customers to achieve this.

Hydro has spent 50 years accumulating knowledge of pump operation, maintenance, troubleshooting, and upgrades. Our aftermarket perspective uniquely empowers us to look at our pumps the way an end user would- with an eye for improving reliability and performance of existing assets instead of a focus on initial design. Our training is similarly focused on imparting skills critical to end users’ every day job functions instead of theoretical design that would rarely, if ever, be used by pump system owners.

Hydro University: Meet Our Training Instructors from Hydro, Inc. on Vimeo.

Hydro University understands that not every organization or learner will have the same goals and has developed a varied slate of delivery methods to support skill development.

For those looking to engage in course material on their own schedule, Hydro University offers a breadth of online technical webinars and e-learning classes. The topics are expansive, covering a depth of knowledge such as centrifugal pump fundamentals, system optimization, vibration, failure modes, and many more.

For organizations looking for an in-depth skill development strategy, Hydro University provides tailored programs that combined classroom, hands-on, and virtual course material customized to the end user’s learning goals. These programs can include a mentorship aspect, where Hydro’s subject matter experts join students in an application optimization project that provides practical application of the skills they learned in the classroom.

Interested in learning more about Hydro University? Download our current course catalog, visit the Hydro University LMS to browse online courses, or contact us for more information.

Taming the Bad Actors- In-Person Seminar (Houston, TX)

Presented by Bob Jennings, Taming the Bad Actors is a 1-day course designed to help you identify the root causes of failures and improve the performance of your pump and pumping systems.

Attendees to the one-day course will gain valuable new skills, including:
  • The principles of operation of centrifugal pumps
  • How the centrifugal pump interacts with the pumping system
  • How to identify system problems that occur when operating pumps off BEP, including cavitation, suction recirculation, discharge recirculation
  • How to identify root cause failures
  • How to identify and implement basic performance improvement opportunities, including the methods and means available for increasing pump reliability and efficiency

Please note that this course is in-person at our HydroTex Deer Park service center.

Basic Hydraulics Seminar- In-Person (Houston)

Join Hydro’s Bob Jennings for our one-day Basic Hydraulics seminar, held in-person at our HydroTex Deer Park facility in La Porte, TX.

Basic Hydraulics is a 1-day course on the hydraulic principles of operation for centrifugal pumps, with a focus on the correlation between centrifugal pump performance and the system head curve.

Continental breakfast and lunch will be provided.

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