Hydro’s condition monitoring solution, Centaur, is currently being used to monitor rotating machinery at a Gulf Coast terminal facility. Through Hydro’s Centaur system, real-time vibration amplitude levels and temperature levels are collected and stored at several measurement locations on compressors and their drive trains. Analysts at Hydro’s Monitoring and Diagnostic Center help to evaluate the collected data. They use their subject matter expertise to make recommendations to the end user when they identify actions that could minimize downtime and maximize the lifespan of the monitored machinery. Continue reading
Tag Archives: repair
Fertilizer Focus: Resolving Design Flaws in UAN Solution Pump
Heavy Wear of the Bushing Bore
A newly commissioned US fertilizer plant was experiencing recurring vibration problems with their vertical UAN Solution pump. The VSF vertically suspended pump was removed from service and sent to Hydro for a full inspection and investigation of the vibration source. When the pump was disassembled, it was evident that there were significant problems at the motor bearing and guide bushing locations. These design flaws that were affecting reliable operation of the pump. Continue reading
Analysis & Engineering Upgrades Solve Ring Section Pump Failure
A major power plant in the United States experienced high vibration and recirculation issues with several ring section (BB4) boiler feed pumps, resulting in multiple catastrophic failures and unplanned outages. This case study details one of the pumps that was shipped to an aftermarket pump service center for a full analysis, troubleshooting, repair plan, rebuild and performance testing.
In combined-cycle plants, the demand for robust, yet expensive, barrel pumps diminished as the industry moved toward less expensive segmental rings pumps. Due to the recent shifts in the power industry, operators often face a shorter mean time between repair (MTBR), internal wear and high vibration issues on newly installed units.
After experiencing numerous boiler feed pump performance and reliability issues at their power plant, the plant owner opted to pursue a comprehensive root cause analysis and repair plan with an aftermarket pump service center in Los Angeles, California. The investigation ultimately revealed a series of underlying issues linked to the performance problems and unexpected pump failures.
Video: https://vimeo.com/452266877
Source: https://www.pumpsandsystems.com/analysis-engineering-upgrades-solve-ring-section-pump-failure
Root Cause Analysis Uncovers Casting Defects
Efficiency and reliability are at the forefront of a successful pumping system. As such, unplanned outages can be a detrimental disturbance to the overall operation. In this case, the end user’s high pressure multistage BB5 barrel pump was experiencing severe vibration, unstable performance, and failure in the field leading to unit shutdown.
This particular unit, used in boiler feedwater operations, is critical to the plant’s uptime and throughput. Furthermore, continued failures can cause growing costs due to inevitable maintenance and repairs, often overlooking a long term solution. With each unplanned outage, the plant could face a significant loss in capital.
Previously, the pump had been running for six months before experiencing catastrophic failure, requiring a shutdown and removal for further analysis. Initially, the unit’s damaged components were repaired by welding, and the volute was reassembled and installed for use. Upon its installation, the power plant placed the unit back into service but encountered a second emergency shutdown after two months in operation.
Video: https://vimeo.com/362808909
HydroTex Deer Park Service Center Relocating to La Porte, TX
The new 33,000 square building in La Porte, Texas.
HydroTex, a subsidiary of Hydro, Inc., announces the move of its Deer Park operation to a new 33,000 square foot building in La Porte, TX.
The new service center will offer expanded capacity for analysis, engineering, rebuilding and repair services for pump systems and rotating equipment as well as climate controlled storage of pumps and parts.
Located near the busy Houston Ship Channel, the new facility is ideally situated to serve the needs of surrounding industries using pumping equipment of any capacity. To learn more about the new facility or to schedule a shop visit, please contact HydroTex.
Source: pumpsandsystems.com