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Centaur Condition Monitoring Early Detection Saves Over $200,000

As part of Hydro’s support of a Midwest steel mill’s descaling pumps, the Centaur condition monitoring service has been installed on five of their pumps machine trains. Using wireless sensors, Hydro has been continuously collecting real-time vibration and surface temperature levels on the pump, gearbox, and motor. The goal of this monitoring service is to work directly with the end-user to improve rotating equipment maintenance strategies through better, more frequent data collection and Hydro’s subject matter expertise in rotating equipment.

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Fertilizer Focus: Resolving Design Flaws in UAN Solution Pump

Heavy Wear of the Bushing Bore

A newly commissioned US fertilizer plant was experiencing recurring vibration problems with their vertical UAN Solution pump. The VSF vertically suspended pump was removed from service and sent to Hydro for a full inspection and investigation of the vibration source. When the pump was disassembled, it was evident that there were significant problems at the motor bearing and guide bushing locations. These design flaws that were affecting reliable operation of the pump. Continue reading

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Ares Panagoulias Recognized by Pumps & Systems as a “Top 10 Pump Professional”

a group of people in a roomHydro is excited to announce that our very own Ares Panagoulias has been chosen by Pumps and Systems Magazine as one of “2021’s 10 Pump Professionals to Watch”.  This annual list is compiled and curated by the editors and the editorial board of Pumps and Systems Magazine, the premier industry publication for the North American Pump Industry. The list recognizes some of the best and the brightest in the pump industry.

a group of people posing for the cameraAn Eye Toward the Future

Ares has been with Hydro since August of 2011, starting as Test Lab Engineer, then quickly rising through the ranks to become Test Lab Manager, then Sales & Engineering Manager of Wireless Condition Monitoring, and now he is The Director of Condition Monitoring and Test Lab.

Ares’ contributions to both Hydro and the pump industry are quite substantial given the relatively short time he’s been in the field. His commitment to keeping Hydro on the cutting edge of pump technology is one of the many reasons we agree that Ares Panagoulias is a standout in the pump industry. Congratulations Ares!

https://www.pumpsandsystems.com/10-pump-professionals-watch-ares-panagoulias

Case Study: Batch of 21 Pumps Tested & Validated Under Expedited Conditions from Hydro, Inc. on Vimeo.

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Case Study: Expedited Repair Saves Refinery Downtime

While Hydro was repairing a petroleum refinery’s decoker pump, an emergency caused the refinery’s backup pump to fail.

The refinery, faced with a critical situation, turned to Hydro for help. Hydro was able to expedite the repair process and spare the refinery a lengthy downtime and costly situation.

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Wireless Sensor Data Integration Into Existing Plant Historian

A large American energy company wanted a new data collection system to be integrated into its site historian along with process trending software to better diagnose system-related issues that can lead to maintenance issues.

Thanks to the help of an aftermarket service company, the energy company combined multiple sources of data and can now view complex mechanical vibration phenomena in parallel with plant process data. By comparing the two sets of data side by side, plant personnel will correlate process conditions with mechanical vibration data.

The service provider’s history of pump and rotating equipment knowledge helped to provide actionable analysis of pumps and other rotating equipment health—and a mechanism to provide additional engineering solutions to complex problems. Combined with the energy company’s focus on reliability and a history of maintaining their equipment, this system provided an improved method of data collection and analysis.

Source: https://www.pumpsandsystems.com/wireless-sensor-data-integration-existing-plant-historian